This book highlights the importance of quality control for injection molding the most commonly used plastics manufacturing method. It provides the guidanceand information to apply quality assurance methods so that plastic parts are produced right the first time and through all manufacturing operations. The book details ways to improve plastics part design and quality, processability, and total manufacturing, and offers detailed information on machinery and equipment. It also updates the first edition with essential information on Six Sigma, ISO 9000, and TS 16949; computer-guided process control techniques; and lean manufacturing methods. M. Joseph Gordon Jr. is a consultant in the quality/process control and plastics field. He has over thirty-five years' experience in quality assurance, process control, and program management with experience in establishing and maintaining an ISO 9001, ISO 14001, and/or QS-9000/TS 16949 Quality System, LeanManufacture, and Six Sigma business and manufacturing systems. Mr. Gordon hasworked closely with Chrysler, Ford, and General Motors; CTS Reeves (frequencyoscillators); and Lockheed Martin and their supplier network requiring tight tolerance products in a variety of materials. INDICE: Foreword. Preface. 1. Total Quality Process Control. 2. Implementing Total Quality Process Control (TQPC). 3. Managing for Success, Commitment to Quality. 4. Customer Satisfaction. 5. Organization Responsibilities. 6. Establishing the Limits for Quality Control. 7. Material Selection and Handling. 8. The Mold. 9. Manufacturing Equipment. 10. Auxiliary Equipment. 11. Processing. 12. Part Testing at the Machine. 13. Part Handling and Packaging. 14. Part Design Influence. 15. Assembly Techniques. 16. Decorating Considerations. 17. Customer and Employee Satisfaction. Appendix A. Quality Management System (QMS) Control of Documents Procedure. Appendix B. Design of Experiments (DOE): Statistical Troubleshooting Process Screening for Reducing the Number of Variables. Appendix C. Checklists. Appendix D. Supplier Evaluation Survey. Appendix E.Mold Problem Solutions. Appendix F. Decoration & Information Solutions. Glossary. Bibliography. Index.
- ISBN: 978-0-470-22963-7
- Editorial: John Wiley & Sons
- Encuadernacion: Cartoné
- Páginas: 796
- Fecha Publicación: 27/04/2010
- Nº Volúmenes: 1
- Idioma: Inglés